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Neutralizer — Automatic Sanitization Station

Type: CAD Concept Design | Hackathon Project
Event: Autodesk Student Hackathon — 2nd Place 🏆
Institution: Gujarat Technological University, India
Date: October 2020
Team Size: 3 members
Tool: Autodesk Fusion 360 (Education License)


Overview

The Neutralizer is a multi-function automatic sanitization station designed as a concept response to the COVID-19 pandemic. The challenge brief required a contactless hygiene solution for students, faculty, and visitors entering university premises — minimising surface contact at entry points while addressing hand hygiene, personal item safety, and body temperature screening in a single integrated unit.

The project was developed entirely in Fusion 360 as a full 3D CAD assembly. All three team members contributed across modelling, subsystem concept development, and presentation. The team was awarded 2nd place in the Autodesk Student Hackathon, evaluated by a jury panel.

Note: This is an academic CAD concept project, not a tested or certified medical device. Sanitization claims are design intentions based on known technologies. Effectiveness depends on implementation, calibration, and real-world testing.

Full model isometric view


Design Goals

  • Eliminate or minimise touchpoints during the entry sanitization process
  • Address multiple hygiene vectors in a single station: hands, body surface, and personal items
  • Enable contactless glove dispensing for users who require additional protection
  • Create a mobile, repositionable unit suitable for institutional deployment
  • Integrate a simple fever screening mechanism at the point of entry

User Flow

The diagram below shows the intended step-by-step process a user follows when interacting with the Neutralizer at a university entry point.

flowchart TD
    A[User arrives at entry point] --> B[Place personal items in side tray<br/>Phone, watch, spectacles]
    B --> C[Place bag in lower UV-C chamber<br/>Door closes for exposure cycle]
    C --> D[Body temperature check<br/>IR sensor reads display]
    D --> E{Temperature within<br/>normal range?}
    E -->|No| F[Alert<br/>Entry denied]
    E -->|Yes| G[Disinfectant spray activation<br/>Side nozzle sprays hands and body]
    G --> H[Air-assisted glove dispenser<br/>Air inflates glove for hands-free pickup]
    H --> I[Retrieve personal items and bag<br/>UV-C cycle complete, door opens]
    I --> J[User enters premises<br/>Sanitization process complete]

    style A fill:#D3D1C7,stroke:#5F5E5A,color:#2C2C2A
    style J fill:#D3D1C7,stroke:#5F5E5A,color:#2C2C2A
    style D fill:#FAC775,stroke:#854F0B,color:#412402
    style E fill:#FAC775,stroke:#854F0B,color:#412402
    style F fill:#F7C1C1,stroke:#A32D2D,color:#501313
    style B fill:#9FE1CB,stroke:#0F6E56,color:#04342C
    style C fill:#9FE1CB,stroke:#0F6E56,color:#04342C
    style G fill:#9FE1CB,stroke:#0F6E56,color:#04342C
    style H fill:#9FE1CB,stroke:#0F6E56,color:#04342C
    style I fill:#9FE1CB,stroke:#0F6E56,color:#04342C
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System Components

1. Air-Assisted Glove Dispenser (Top Module)

Two glove dispenser units sit on the top surface of the station. The mechanism is inspired by pneumatic glove dispensers (AeroGlove-style): a controlled airflow inflates the glove cuff, holding it open so the user can insert their hand without touching the dispenser housing. This removes one of the most common contact points in glove dispensing workflows.

Glove dispenser unit

2. Disinfectant Spray Nozzle (Side-Mounted)

A curved nozzle on the side face of the station is connected to an internal liquid sanitizer tank with a fill cap (visible from the top section). The nozzle directs disinfectant spray toward the user for hand and body surface sanitization. The tank is accessible for refilling from the top.

Front and nozzle view

3. Temperature Display Panel (Front Face)

The front panel includes a sensor readout showing body temperature (shown as 97.5 °F in the model). This was conceptualised as an infrared proximity temperature check at the point of interaction — an early screening step before the user proceeds through the sanitization sequence.

4. Side Tray / Personal Item Holder

A slatted basket tray extends from the side of the unit. Users place small personal items — phone, watch, spectacles — into the tray while the sanitization process takes place, keeping them separate and accessible without requiring the user to set them on an uncontrolled surface.

Side tray extended

5. UV-C Sanitization Chamber (Lower Compartment)

The lower enclosed section of the Neutralizer is designed as a UV-C exposure chamber for external bag surfaces. A hinged door allows bags and larger personal items to be placed inside. The chamber is intended to reduce surface contamination on external bag surfaces through UV-C light exposure.

UV-C chamber door open Chamber interior view

Design note on UV-C: UV-C sanitization effectiveness depends on several factors — line-of-sight exposure, lamp intensity, exposure duration, and surface geometry. Bags with folds, pockets, or irregular surfaces may have shadowed areas that receive limited or no UV-C exposure. This design is a concept intended to reduce surface contamination on reachable external surfaces, not a guarantee of full sterility. Proper implementation would require calibrated lamp placement, timed exposure cycles, and safety shielding for the user.

6. Sanitizer Liquid Tank (Internal)

Visible in the top-down section view, the internal tank holds the disinfectant liquid and feeds the side spray nozzle via an internal pipe. A yellow-capped fill port is accessible from the top surface for maintenance and refilling.

Tank interior top view

7. Mobile Wheeled Base

The entire unit sits on a four-caster wheeled platform, allowing the station to be repositioned across entry points without disassembly. The base includes a structural frame to support the unit's full weight including the internal tank when filled.


CAD Assembly Structure

The Fusion 360 assembly consists of the following key bodies and components:

Component Description
Gloves Dispenser Body (×2) Dual top-mounted pneumatic glove dispenser units
Nozzle Side-mounted disinfectant spray nozzle
Tray Slatted personal item basket, side-mounted
Pipe Internal feed line from sanitizer tank to nozzle
Door Hinged access door for the UV-C lower chamber
Wheel Stand Four-caster mobile base frame

Engineering Considerations

Aspect Detail
Contact reduction All key interactions (glove pick-up, spray, temperature read) are contactless
UV-C caveat Effectiveness is line-of-sight dependent — shadowed bag surfaces may not receive full exposure
Modularity Unit is self-contained and mobile; no fixed installation required
Maintenance access Fill cap on top for sanitizer refill; door access for UV-C lamp servicing (conceptual)
Temperature screening Front panel display integrates early fever detection into the entry flow

Tools Used

  • Autodesk Fusion 360 (Education License) — full 3D solid modelling and assembly
  • Fusion 360 Render Environment — product renders for documentation

Awards

🥈 2nd Place — Autodesk Student Hackathon (2020)
Evaluated by a jury panel on design creativity, problem-solving approach, and CAD execution.
(Certificate of achievement awarded)


Design Inspiration & References

Pneumatic Glove Dispensers

The air-assisted glove mechanism draws inspiration from established pneumatic glove dispensers widely used in healthcare and laboratory settings. These devices use controlled airflow to keep gloves open and ready for hands-free insertion, eliminating a key contact point in hygiene workflows.

Reference: AeroGlove® Automatic Glove Dispenser — https://www.briancummins.com.au/AEROGLOVDISPBATT/

UV-C Surface Sanitization

UV-C light exposure is a proven technology for reducing surface contamination on high-touch items. Hospitals, airports, and laboratories deploy UV-C sanitization cabinets for personal protective equipment, phones, and bags.

References:

Temperature Screening

Infrared non-contact thermometers and thermal screening have become standard at institutional entry points for early fever detection.


Disclaimer

This project is an academic CAD concept developed during a student hackathon in 2020. It has not been prototyped, tested, or validated as a medical or safety device. UV-C sanitization, temperature screening, and disinfectant spray mechanisms are design concepts based on existing technologies. Real-world implementation would require engineering validation, regulatory review, and safety testing.

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CAD concept design for a contactless automatic sanitization station - Autodesk Hackathon 2nd Place (2020)

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